When it comes to workplace safety, few procedures are as vital as Lockout Tagout (LOTO). Whether you’re operating in manufacturing, construction, energy, or maintenance, implementing a reliable LOTO system is essential to protect your team from hazardous energy during servicing or maintenance tasks.
Let’s break down why LOTO matters and how BearTOOLS Lockout Tagout Kits can help support a safer, compliant work environment.
What Is Lockout Tagout?
Lockout Tagout refers to the practices and procedures that ensure machinery or equipment is properly shut off and not able to be started up again before the completion of maintenance or servicing. These systems physically lock the energy source and display a warning tag, making sure no one re-energizes the equipment accidentally.
In the U.S., OSHA's Standard 29 CFR 1910.147 governs the control of hazardous energy. In the UK, the HSE offers similar guidance under PUWER (Provision and Use of Work Equipment Regulations) and the Electricity at Work Regulations 1989.
Why Lockout Tagout Is So Important
- Protects Against Hazardous Energy: Unexpected startup of equipment during maintenance can lead to serious injuries or fatalities. LOTO prevents this.
- Reduces Workplace Incidents: According to OSHA, compliance with LOTO standards prevents an estimated 120 fatalities and 50,000 injuries each year in the US alone.
- Promotes Organised Maintenance: Clear visual warnings prevent miscommunication and help ensure only trained and authorised personnel are in control.
- Keeps You Compliant: Failing to follow LOTO procedures can result in hefty fines and legal repercussions from enforcement bodies such as OSHA or HSE.
Key Steps in a Lockout Tagout Procedure
- Notify All Affected Employees – Inform workers that the equipment will be shut down and locked out.
- Shutdown the Equipment – Use normal procedures to power down machines safely.
- Isolate Energy Sources – Disconnect electricity, shut valves, release hydraulic pressure—depending on the equipment.
- Apply Lockout Devices & Tags – Secure each energy source with a lock and attach a visible tag stating who applied it and why.
- Release Stored Energy – Bleed off pressure or discharge capacitors to ensure zero energy remains.
- Verify Isolation – Test to ensure no movement occurs before starting maintenance.
BearTOOLS Lockout Tagout Kits: Your Safety Companion
BearTOOLS offers a complete range of LOTO kits that include safety padlocks, hasps, plug lockouts, MCB lockouts, tags, cable ties, and more—designed for both US and UK Lockout Tagout usage. These kits provide a convenient, portable solution to help ensure your team follows proper isolation procedures every time.
Whether you’re working on heavy machinery, electrical panels, or pipelines, having a BearTOOLS LOTO Kit on hand supports your proactive safety programme and shows a commitment to keeping people safe on site.
Conclusion
Lockout Tagout is more than just a regulatory requirement—it’s a critical safeguard that saves lives. By putting the right systems in place, and by equipping your team with clear procedures and high-quality tools, you can minimise risk and build a culture of safety in your workplace.
Ready to enhance your LOTO procedures?
Explore BearTOOLS Lockout Tagout Kits today and give your team the equipment they need to work safely, confidently, and in full compliance.
